摘要
研究目的:为研究不同刀具布置方式下预切槽设备的切削特性,本文利用有限元软件建立四种刀具布置 方式的刀具切削仿真模型,对不同刀具布置方式下多刀切削破岩过程进行模拟,分析不同刀具布置下的切刀 破岩水平载荷和切刀破岩比能耗。 研究结论:(1)链刀切削岩土时,垂直推进阻力远小于水平推进阻力;(2)在四种布刀方式中,当贯人度为 6 mm时,方案a切刀所受平均水平载荷最小,为485 N,方案b切刀所受平均水平载荷最大,为548 N;(3)方 案E切刀所受平均载荷分布最为平均,方案a和方案d中切刀所受水平载荷分布较为不平均;(4)总体上,在 贯人度分别为4 mm、6 mm、8 mm时,方案a的比能耗最小,方案b的比能耗最大,比能耗随贯人度的变化规律 并不明显;(5 )综合考虑,方案a最好,此方案已经在预切槽设备上初步试验,切削性能良好;(6 )本研究成果 可为隧道预切槽设备切刀的布置方式研究提供借鉴和参考。
Abstract
Research purposes : In order to study the cutting characteristics of pre - cutting machine witli diferent layout of tlie cutters,the finite element software was used and the simulation model of cutters breaking the rock witli four kinds of cutters , layouts was established. The process of multi - cutters , breaking the rock with different layout of the cutters was simulated. The horizontal load and the specific energy of cutters , breaking rock were analysed. Research conclusions :( 1 ) The vertical resistance of the cutter is much less than the horizontal resistance when the cutters break therock. (2) At t!ie penetration of 6 mm,among the four kinds of cutters , layout,the average horizontal load of the cutter in scheme a which is 485 N is the minimum and the average horizontal load of the cutter in scheme d which is 548 N is the maximum. (3 ) The average horzontal loads of t!ie cutters in scheme b are the most even and the average horzontal loads of t!ie cutters in scheme a and scheme d are more uneven. (4) Overall,at the penetration of 4 mm,6 mm and 8 mm,the specific energy in scheme a is the minimum and the specific energy in scheme b is the maximum. The viration lawbetween the specific energy and the penetration is not obvious. (5) On the whole,scheme a is the best. This scheme has been initially tested on the pre - cutting machine and the cutting peformance was good. (6 ) The research results can provide references for the study of tunnel pre - cutting machine cutters , layout.
关键词
预切槽刀具 /
水平载荷 /
布置方式 /
比能耗
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Key words
pre - cutting machine cutter /
horzontal load /
layout /
specific energy
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夏毅敏1钱聪1田泽宇2陈力2谭青1邹海炎2.
预切槽设备切刀不同布置方式下切削特性研究[J]. 铁道工程学报, 2016, 33(5): 64-69
XIA Yi - min1,QIAN Cong1,TIAN Ze - yu2,CHEN Li2,TAN Qing1,ZOU Hai - yan2.
Research on the Cutting Characteristics of Cutters on Pre - cutting Machine with Different Cutters, Layouts[J]. Journal of Railway Engineering Society, 2016, 33(5): 64-69
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脚注
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